IoT piece counter connected to production
Collect counts, machine signals, heartbeats and sensor data in real time inside Operativo. The MES combines tablet declarations with automatic data from the field.
When you need an IoT piece counter
The MES tablet stays the operator’s working tool. The piece counter adds automatic signals when you need to measure the machine directly.
You want an automatic piece count linked to the order or the MES operation
You want to reduce manual declarations without removing the shop-floor tablet
You want to monitor device presence, status and uptime in production
You want to bring machine signals into dashboards, KPIs and AI analysis
Data from the field
From the device to the Operativo stream
The IoT module does not replace the MES: it extends it. Every signal collected is linked to a machine, device and production context, so it can feed dashboards, KPIs and AI analysis.
Device registration
Each counter is linked to a machine, department and Operativo tenant.
Dedicated API key
The device sends authenticated data without opening generic network access.
Online/offline heartbeat
Operativo knows whether the device is active, idle, disconnected or needs checking.
Sensor data and counts
Counts, pulses and machine signals enter the real-time stream.
Real-time stream
Collected data feeds the MES, dashboards and operational views with no batch delays.
OTA updates
Firmware can be updated remotely when the logic needs to evolve.
Native connection with MES, dashboards and AI
Automatic counts become part of the operational data: the shop floor sees the context in the MES, management monitors dashboards and KPIs, and the AI can query trends and anomalies on the available data.
MES
Compares tablet declarations with automatic counts, enriching times, progress and pieces produced.
Dashboard
Shows device status, counts, production pace, downtime and trends by machine or department.
AI
Lets you ask questions on the available data: detected pieces, deviations, trends, anomalies and utilization.
ASSEMBLY LINE 02STOPPED
Operator: Rossi M. • Order: OP-8821
Pace trend (last 4 hours)
Shift timeline
Shift OEE
Downtime causes (Pareto)
From signal to production data
The flow stays simple: device in the field, data in a stream, operational use inside MES, dashboards and AI.
Collect
The counter reads counts, pulses or sensor signals and sends them with a dedicated API key.
Connect
Operativo links the stream to a machine, device, online/offline status and MES context.
Use
Dashboards and AI use the data for trends, deviations, alerts and operational control.
Want to add automatic data to the MES?
We assess the machine, the available signal and the dashboard you want, then connect the counter to the Operativo flow.
Request information